Tesla migrates batteries to Lithium Iron Phosphate Technology

Tesla batteries Lithium Iron Phosphate Technology

In the recent presentation of Tesla’s 2nd quarter results, Elon Musk confirmed that Tesla migrates batteries to Lithium Iron Phosphate Technology (often referred to as LFP) will play a key role in powering the company’s larger vehicles, starting with the Shanghai Model 3 :

Total vehicle efficiency has gotten good enough — with Model 3 for example — that we actually are comfortable having an iron phosphate battery pack in Model 3 in China. That will be in volume production later this year. So we think that getting a range that is in the high 200s — almost 300 miles — with an iron phosphate pack taking into account a whole bunch of of powertrain and other vehicle efficiencies.
And that that frees up a lot of capacity for things like the Tesla Semi and other projects that require higher energy density [batteries]. So you have two supply chains that you can tap into: iron phosphate or nickel-based chemistries.

The fundamental advantage of LFP is that, compared to the nickel-based cathodes traditionally used, its main constituent minerals – iron, phosphates and, more recently, traces of manganese – are very abundant and relatively inexpensive. Iron ore, for example, is mined at a volume of nearly 3 billion metric tons each year, a thousand times more than the approximately 2.5 million tons of nickel that are mined annually.

Then there are the well-known problems surrounding cobalt, with ethically complex supply chains, limited quantities mined (most of which are already claimed for battery manufacturing), and high prices.

Tesla uses at least two varieties of nickel-cobalt batteries, from Panasonic (NCA) and LG Chem (NCM), and has tried to minimize the amount of cobalt needed, but there is always some exposure to cobalt, and exposure to nickel is obviously unavoidable, it is the key ingredient in this class of battery chemistry.

Overall, therefore, key minerals for LFP batteries are much more abundant, and prices are cheaper (and more stable) than those for nickel-based battery minerals. This translates into the fact that LFP batteries are already slightly cheaper than nickel-based batteries per kWh. Because the constituent minerals are so inexpensive, and the energy density of LFP cells is constantly improving, this price per kWh could drop even further in the coming years.

New version of PowerModule (v2) launched !

PowerTech is pleased to announce the launch of the new version of the PowerModule modular battery system. This product completes the PowerRack range for medium to high power applications.

PowerModule by PowerTech Systems

The design of the product has been engineered to reduce space requirements and facilitate integration.
The vertical and horizontal assembly of the modules allows a large number of combinations and meets a maximum of needs (Vehicles, marine, industrial machinery, rail, robotics, etc.)

Watch a one minute video presentation of new PowerModule :



This new version brings its share of new features:

  • Plug-and-Play” and flexible system : Easy and fast commissioning
  • Scalable system : Serial and/or Parallel assembly up to 128 modules to fullfill the most complex appplications
  • Embedded Cell heating system for sub 0°C operations
  • Stainless steel housing with waterproof connection (IP67)
  • BMSMatrix® Technology inside
  • Serial assembly range from 51.2V to 819.2V nominal
  • Energy range from 5.4kWh to 688kWh
  • Safe and high performance Lithium Iron Phosphate (LiFePo4) technology
  • Minimum 3000 cycles at 100% DOD (at 1C)
  • External communication via CAN bus 2B
  • Full Monitoring over the cloud

Get more details and information about PowerModule here

New PowerBrick® version with new generation cell

Our PowerBrick® product range is expanding with 4 new versions using our new generation LiFePO4 lithium cells.

As a reminder, all our products now use the new generation cell which ensures a better service life (3000 cycles at 100% DoD at 1C, 4500 cycles at 80% DoD at 1C) and an increased energy density of +25%.

The PowerBrick 12V-30Ah makes its entry using the PowerBrick 12V-20Ah enclosure, i. e. an energy density increased by +50% in the same enclosure
The PowerBrick 12V-45Ah complements the 12V-40Ah version by using the same box (+12.5% more energy)
PowerBrick 12V-70Ah uses the same housing as the PowerBrick 12V-55Ah (+27% more energy)
Ditto for the PowerBrick 48V-72Ah which takes over the case of the 48V-61Ah version (+18% more capacity)

All previous ranges are preserved, and all now equipped with our new generation cell.

New high-performance lithium LiFePO4 cells

Lithium Iron Phosphate - LFP - LiFePO4-cell

After more than a year of intensive testing, we are now using a new high-performance lithium LiFePO4 cells to replace the cells used in our products.

This new generation of cell retains all the safety and robustness of those used in our products to date and adds two major improvements:

  • Specific Energy improved by 25% : It is possible to accommodate 1/4 more energy in the same volume.
  • Improved operation life by 50% : Cycling tests performed show a performance of 3000 cycles of full charge-discharge cycles (100% depth of discharge) at 1C. This represents a 50% increase in the number of cycles compared to the previous generation.
    At a DoD of 80% at 1C, the number of cycles performed rises to 4500.

Below chart shows the estimated number of cycles for our new generation of Lithium LiFePO4 cells, according to the discharge power and DOD figures. The test conditions are those of a laboratory (constant temperature of 25°C, constant charge and discharge power).

Lithium Iron Phosphate Life Cycle
Life Cycle chart of new LiFePO4 cell generation

We can read from the chart the below figures :

  • 3 000 cycles at 100% DoD @ 1C
  • 4 500 cycles at 80% DoD @ 1C
  • 10 000 cycles at 60% DoD @ 1C
  • etc.

It should be noted that following the number of completed cycles, the cell still have a nominal capacity > 80% of the original capacity.

Our main product ranges: PowerBrick, PowerRack and PowerModule, will benefit in the coming months from this new generation of cells with an increase in capacity, a reduction in weight but also a significantly improved lifespan.

Stay tuned for more information

New products : PowerBrick+ 48V-72Ah and PowerBrick+ 12V-250Ah

PowerBrick-61Ah-48V-and-250Ah-12V

Poissy, April 4, 2018

PowerTech Systems, a manufacturer of innovative energy storage systems specializing in Lithium-ion Iron Phosphate (LiFePO4) technologies, is expanding its PowerBrick+ product line and introduces two new batteries: PowerBrick+ 48V-72Ah and PowerBrick+ 12V-250Ah.

The PowerBrick+ product line includes 12V batteries with a capacity of 7.5Ah, 12Ah, 20Ah, 40Ah, 55Ah, 100Ah, as well as 48V batteries with a capacity of 25Ah. Each of them can be assembled in series or in parallel according to the expressed need.

PowerTech Systems is now expanding its offer with Lithium Iron Phosphate batteries of 48V 61Ah and 12V 250Ah for a power of 3200 Wh each.

A large, totally secure energy capacity

PowerTech Systems Lithium Iron Phosphate (LiFePO4) batteries are fully secured and protected against the risk of explosion and self-ignition. Equipped with an integrated BMS (Battery Management System), the operation of each battery cell is monitored in real time.

Innovative technology with considerable advantages

In addition to optimum safety, PowerBrick+ 48V-61Ah and 12V-250Ah batteries are 2 times lighter, 2 times smaller than equivalent lead-acid batteries. Lifespan is up to 10 times longe than AGMr battery hanks to up to 5000 charging cycles.

Lithium Iron Phosphate (LiFePO4) batteries ideal for a wide range of applications

  • Marine applications, boats, catamarans, sailboats, electric boats,
  • Caravanning, motor home, mobile home, chalet, cottage,
  • On-grid and off-grid energy use, self-consumption, solar photovoltaic energy storage, wind energy storage,
  • Robotics
  • Forklift trucks
  • AGV
  • Electronic equipment, radio, emergency, transmission,
  • Converter, inverter, central unit and electronic security system (alarms, CCTV, fire detection, etc.)
  • Domestic application, automatic gate, pumping,
  • Electric vehicle,

Know more about:
PowerBrick+ 61Ah 48V
PowerBrick+ 250Ah 12V

Contact our distributors for further informations